Aluminum Casting Auto Parts
Basic Info
Model No.: USM-290
Product Description
Die casting is a kind of pressure casting parts, is to use the installed pressure casting mold casting machine die casting machine, the heating for liquid copper, zinc, aluminum or aluminum alloy of metal poured into the die casting machine into the mouth, the die casting machine die casting, casting the shape and dimensions of the mould limit of copper, zinc, aluminium or aluminium alloy parts, such parts are often called die casting. Die castings in different places have different name, such as die casting parts, pressure casting parts, aluminum die casting parts, zinc die casting parts,copper die casting parts, zinc die casting parts, aluminum alloy die casting parts, etc.
Production description
The specifications of die casting
General
Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an Injection Mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.
The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any Other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.
The specifications of die casting
A. General
As an international partner with international top contractors, besides comprehensive service of dredging, land reclamation, offshore projects, marine engineering, municipal engineering and environmental remediation projects, based on above experience with strong financial condition, UniSite group also developed the machining equipment and production capability and is able to provide the CNC machining, die-casting, forging, stamping service as well as many kinds of machining parts.
B. Main particulars
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| MAIN PARTICULARS |
| Material for mould | H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61, |
| Heat treatment for mould | Hardened, HRC50~55 |
| Mould features | Advanced design, Logical structure, High precision, |
| Material for product | Aluminum & Aluminum alloy A356, A360, A380, A390, ADC-12,ADC10, Zinc & Zinc alloy. ZA-3,ZA-5,ZA-8 |
| Standard | ASTM, ASME, DIN, JIS, ISO, BS, API, EN |
| Certificate | ISO9001, BV |
| Dimension | As per drawing, as large as we can |
| Processing | Step1: Die Casting/sand casting/gravity casting Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, drilling, wire-cutting, EDM, grinding etc. |
| Finishing surface | Machined surface with tectyl891, blasting and painting(Hempel, Inter, Sigma, Jotun), anodize, polishing |
| Marking | as per clients` requirements |
| Inspection | material, construction, dimension, heat treatment, hardness, NDT |
| Quality | ISO9001, BV, PPAP control production |
| Lead time | 5 days for sample, consult with customer for mass production |
| Delivery | Express for sample, ocean shipping/air for mass production |
| Our Capabilities | CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, forging, stamping |
| Engineering&manufacturing services | R&D process, tooling and gauging design, product design Integrated CAD/CAM system, test and measuring |
| Recyclable, in line with environmental requirements and standards, and reliable |
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